Insulating the Cab

After our last snow trip I noticed the carpet under the dog bed was a bit wet from condensation. Need to do something about that. I had planed to insulate the back wall of the cab anyway, it was bare metal panels where the window used to be,  so I had planned to do that for noise if nothing else.

So I ordered a roll of thin foam insulation (I ended up with EZ Cool) and got to work.

Pull all the plastic trims out, pulled the back seat, and rolled the carpet up onto the front seats. I am only doing the rear section at the moment, I don’t have time to pull all the front stuff out too. It takes forever….. Not much insulation from the factory.

Carpet pulled back

Cut a piece bigger than you think you need. All the bends and curves make it shrink!

Piece cut

Then start at one end and work across forming, cutting taping. Don’t forget the holes for seats, seat belts etc! I stuffed it as far forward as I could then made sure it was kind of square and started working towards the back. It bends and shapes ok, not sure easy. But making cuts and taping it seems to get it to hold its shape.

Floor done

Once the floor was done I flopped the carpet back down and started to work on the back walls. much harder, curves, small pieces, slots for the trim panels. But it got done. Spray glue worked great to hold in on the larger flat panels.

Seat belt area.
Up the the back wall.

I also wrapped around the gasket between the box and the cab. Its not a lot of insulation, but any little bit helps. You can see the seats and trims are back in here too. Eventually I will probably carpet the back wall to match the trucks interior, but for now its shiny!

Back together.
Drivers side done as well.